主要优势
更加可靠
预见性的维修与保养,主动解决问题
优化性能
全面检查和调整,有效提高测试系统性能
减少时间
很大限度地减少计划外停机的风险
延长寿命
以经济有效的方式来延长测试系统的使用寿命
服务详情
针对液压动力系统进行例行维护时,MTS现场服务工程师将检查泵组模块的工作时长、工作状态下的油温、液压泵组的蓄能器压力、查看油品状态、检测管路状态,检查所有电气连接和油滤状态,如果有必要则更换滤芯,并且为蓄能器充气调整其压力。
当所有例行检查任务结束之后,现场服务工程师会给客户提供一份服务报告,说明服务的项目、服务前后设备的状态,并且给出适当的建议,防微杜渐、及时识别并且纠正小的问题以免出现更大的麻烦,有效延长设备的使用寿命。
MTS Hydraulic Power Unit |
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Recommended service to be performed at each running time interval noted |
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Calendar Time Using 8 Hour Run Time Rate Per Day |
Daily |
Weekly |
Biweekly |
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Annually |
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Running Time - Hours |
8 |
40 |
80 |
500 |
1,000 |
1,500 |
2,000 |
5,000 |
10,000 |
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Check Console Ventilation |
x |
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Check Dirty Filter Indicators |
x |
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Check for Leaks |
x |
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Check Oil Level |
x |
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Check Pressure |
x |
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Check Fluid Color and Odor |
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x |
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Check Interlock Devices |
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x |
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Check Cables and Connectors |
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x |
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Check Console Air Filter |
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x |
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Check Accumulators for Proper Precharge Pressure and Oil |
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MTS |
MTS |
MTS |
MTS |
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Check Condition of Electrical Cables and Cable Connections |
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MTS |
MTS |
MTS |
MTS |
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Check Hydraulic Fluid Color and Odor |
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MTS |
MTS |
MTS |
MTS |
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Check Operating Pressure and Temperature |
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MTS |
MTS |
MTS |
MTS |
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Clean Control Cabinet Air Filter, Replace if Required |
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MTS |
MTS |
MTS |
MTS |
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Inspect Heat Exchanger for Leaks or “Flow (When Off)” |
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MTS |
MTS |
MTS |
MTS |
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Inspect Pump Hoses for Leaks |
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MTS |
MTS |
MTS |
MTS |
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Lubricate Motor Bearings (non 505) |
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MTS |
MTS |
MTS |
MTS |
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Verify Dirty Filter Indicators Status |
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MTS |
MTS |
MTS |
MTS |
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Verify Hydraulic Fluid Level |
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MTS |
MTS |
MTS |
MTS |
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Verify Warning and Interlock Devices |
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MTS |
MTS |
MTS |
MTS |
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Replace All Filters |
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MTS |
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MTS |
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Verify Operation and Settings of psi Control and Relief Valves |
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MTS |
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MTS |
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Check Pump/Motor Coupling for Wear and Debris |
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MTS |
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Check Pump Voltage and Current |
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MTS |
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Check Case Drain Flow |
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MTS |
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Recommend MTS Fluid Care Oil Sample |
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MTS |
MTS |
MTS |
MTS |
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Recommend R/R Heat Exchanger |
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MTS |
MTS |
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Recommend Replacement of Hoses |
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MTS |
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Recommend Replacement of Motor Bearings |
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MTS |
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Recommend Replacement or Rebuild of Pump |
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MTS |
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Recommend Replacement or Rewind of Motor |
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MTS |
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Recommend Hydraulic Fluid Change & Clean Pump Inlet Strainer |
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MTS |
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Note: MTS |
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Symbol denotes service performed by trained field service engineers as part of an MTS Routine Maintenance plan. Some of these procedures require special service tools and/or specific service training to complete. |
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Note: x |
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Symbol denotes services performed by equipment operators. Most of these procedures involve visual checks that should not interfere with test system operation. These checks are also completed by trained field service engineers on each Routine Maintenance visit. |
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